OPER ATOR'S MANUALREAR DISCHARGEMOWERSMAN0180 Rev. 4/28/2006Tested. Proven. Unbeatable.RD6000-2RD7200-2RD8400-2
8 OperationMAN0180 (Rev. 1/7/2005)OPERATIONThe operator is responsible for the safe operation ofthe mower. The operator must be properly trained.Opera
Operation 9MAN0180 (Rev. 1/7/2005)ATTACHING MOWER TO TRACTOR Make sure spring-activated locking pin or collarslides freely and is seated firmly in tr
10 OperationMAN0180 (Rev. 1/7/2005) Figure 5. Height Adjustment with Caster Arm SpacersTRACTOR TOP LINK ADJUSTMENT When the cutting height is set, adj
Operation 11MAN0180 (Rev. 1/7/2005) Figure 8. Front Caster Arm Configuration for RD6000-2 & RD7200-2 OnlyFRONT CASTER WHEEL INTERFERENCE CHECKIMPO
12 OperationMAN0180 (Rev. 1/7/2005)If mower becomes plugged causing belt to slip for overtwo seconds follow these steps:1. Maneuver equipment into a p
Operation 13MAN0180 (Rev. 1/7/2005)OWNER PRE-OPERATION CHECK LIST(OWNER'S RESPONSIBILITY)___ Review and follow all safety rules and safetydecal i
14 Owner ServiceMAN0180 (Rev. 1/7/2005)OWNER SERVICEThe information in this section is written for operatorswho possess basic mechanical skills. If yo
Owner Service 15MAN0180 (Rev. 1/7/2005)Use SAE 90W gear lube in the gearbox. Fill to plug onside of gearbox.Check gearbox daily for evidence of leakag
16 Owner ServiceMAN0180 (Rev. 1/7/2005)BELT SERVICE Belt ReplacementOne of the major causes of belt failure is improperinstallation. Before installing
Owner Service 17MAN0180 (Rev. 1/7/2005)Blade SharpeningIMPORTANT When sharpening blades, be sure to balancethem. Unbalanced blades will cause exces
ii IntroductionGen’l (Rev. 5/23/2005)TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read m
18 Owner ServiceMAN0180 (Rev. 1/7/2005)TROUBLE SHOOTINGMOWING CONDITIONSPROBLEM POSSIBLE CAUSE SOLUTIONGrass cut higher in center of swath than at edg
Owner Service 19MAN0180 (Rev. 1/7/2005)TROUBLE SHOOTINGBELT CONDITIONS* Check belt for damage by laying it flat on the floor. A belt that does not lie
20 Dealer ServiceMAN0180 (Rev. 1/7/2005)DEALER SERVICEThe information in this section is written for dealer ser-vice personnel. The repair described h
Dealer Service 21MAN0180 (Rev. 1/7/2005) Figure 17. Sheave and Blade AssemblySpindle Disassembly1. Place spindle assembly in press and press shaftdown
22 Dealer ServiceMAN0180 (Rev. 1/7/2005)Refer to Figure 19.12. Apply a thin coat of Permatex to shaft area wheresleeve will seat.13. Install sleeve on
Dealer Service 23MAN0180 (Rev. 1/7/2005) Figure 20. Seal InstallationVertical Shaft Seal Replacement1. Disconnect and remove the driveline from thegea
24 Dealer ServiceMAN0180 (Rev. 1/7/2005)Remove Gearbox from MowerRefer to Figure 22.1. Disconnect and remove the rear driveline from thegearbox.2. Rem
Dealer Service 25MAN0180 (Rev. 1/7/2005) Figure 23. Gearbox Assembly6. Press gear (5) onto output shaft (4) and securewith washer (17), castle nut (14
26 Dealer ServiceMAN0180 (Rev. 1/7/2005)Install GearboxNOTE: Gearbox is heavy: do not attempt to move with-out mechanical assistance.1. Set gearbox on
Dealer Service 27MAN0180 (Rev. 1/7/2005)3. Clamp cup in vise as shown in Figure 28 and tapon yoke to completely remove cup from yoke.Repeat Step 2 and
Introduction 1MAN0180 (Rev. 1/7/2005)TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover
28 AssemblyMAN0180 (Rev. 1/7/2005)ASSEMBLY INSTRUCTIONSDEALER SET-UP INSTRUCTIONSAssembly of this mower is the responsibility of theWoods dealer. If s
Assembly 29MAN0180 (Rev. 1/7/2005)Install Rear Offset Links 1. Loosen nut (56) at rear frame lug and attach offsetlink (13) as shown in Figure 33. 2.
30 AssemblyMAN0180 (Rev. 1/7/2005)Install Driveline Shield (RD8400-2)The counter-cone drive shield is factory installed onmodels RD6000-2 and RD7200-2
Assembly 31MAN0180 (Rev. 1/7/2005)Install Quick Hitch Kit (Optional)NOTE: Figure 38 shows RM660, other models use thesame assembly instructions.NOTE:
32 Dealer Check ListsMAN0180 (Rev. 1/7/2005)DEALER CHECK LISTSDEALER PRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY)Inspect the equipment thoroughly
Parts 33MAN0180 (Rev. 1/7/2005)PARTS INDEXMAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - 35GEARBOX ASSEMBLY .
34 PartsMAN0180 (Rev. 1/7/2005)RD6000-2, RD7200-2 & RD8400-2 MAIN FRAME ASSEMBLY76576555564416159683062867645637069715115141656515972541349569565
Parts 35MAN0180 (Rev. 1/7/2005)RD6000-2, RD7200-2 & RD8400-2 MAIN FRAME ASSEMBLYREF PART QTY REF9 – – –– – CW Spindle Assembly (see page 38)10 10
36 PartsMAN0180 (Rev. 1/7/2005)RD6000-2, RD7200-2 & RD8400-2 GEARBOX ASSEMBLY13101913127102014175166942618822241322311251521CD609027REF PART QTY D
Parts 37MAN0180 (Rev. 1/7/2005) RD6000-2, RD7200-2 & RD8400-2 DRIVESHAFT WALTERSCHEID (TWO-LOBE SHAFT)232422131812142012435211412176732113CD5556R
2 IntroductionMAN0180 (Rev. 1/7/2005)SPECIFICATIONSRD6000-2 RD7200-2 RD8400-23-Point Hitch Category 1 Category 1 Category 1Cutting Width 60" 72&q
38 PartsMAN0180 (Rev. 1/7/2005)RD6000-2, RD7200-2 & RD8400-2 BLADE & SPINDLE ASSEMBLY 221623SEAL LIP14810127111912109864221135CD5055SEAL LIPR
Parts 39MAN0180 (Rev. 1/7/2005)RD6000-2, RD7200-2 & RD8400-2 REAR CHAIN SHIELDING ASSEMBLY (OPTIONAL)RD6000-2, RD7200-2 & RD8400-2 FRONT ROLLE
40 PartsMAN0180 (Rev. 1/7/2005)QUICK HITCH KIT (OPTIONAL)102315657555895A41/2 x 4-3/4 HHCSCD6080AREF PART QTY DESCRIPTION1 1003692 2 Link, Offset .38
Appendix 41Bolt Torque & Size Charts (Rev. 8/14/02)BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or tig
42 AppendixBolt Torque & Size Charts (Rev. 8/14/2002)BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for
Index 43MAN0180 (Rev. 1/7/2005)INDEXASSEMBLYDealer Set-Up Instructions 28DEALER CHECK LISTSDelivery (Dealer’s Responsibility) 32Pre-Delivery (Dealer’s
F-3079 (Rev. 4/10/2006)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxw
F-8494 (Rev. 6/23/2005)WARRANTY(Replacement Parts For All Models Except Mow’n MachineTMZero-Turn Mowers and Woods BoundaryTM Utility Vehicles)Woods Eq
PART NO.MAN0180© 2002 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks
Safety 3RD Mower (Rev. 4/28/2006)TRAINING Safety instructions are important! Read allattachment and power unit manuals; follow allsafety rules and sa
4 SafetyRD Mower (Rev. 4/28/2006) Never direct discharge toward people, animals,or property. Keep bystanders away from equipment. Never go undernea
Safety 5RD Mower (Rev. 4/28/2006) Always wear relatively tight and belted clothingto avoid getting caught in moving parts. Wearsturdy, rough-soled wo
6 SafetyMAN0180 (Rev. 1/7/2005)121191062283567CD4984AROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is r
Safety 7MAN0180 (Rev. 1/7/2005)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!33347E
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